Repair Welding That Restores Structural Integrity

Metal repair and maintenance welding for residential and commercial properties in Johnston, Colorado.

When metal components on your property in Johnston crack, rust through, or pull apart at the joints, you need welding repairs that restore the original strength without requiring full replacement. Rhoades Welding LLC performs structural welding repairs on steps, railings, supports, gates, and other metal assemblies that have failed due to corrosion, overloading, or poor initial fabrication.

Repair welding involves cleaning damaged areas back to sound metal, adding filler material to rebuild missing sections, and welding joints with penetration sufficient to handle the loads the component was designed to carry. The service is a cost-effective alternative to replacement when the majority of the structure is still in good condition and only specific areas need attention. On-site welding is available for components that cannot be moved or disassembled, and the work can be completed in Johnston without requiring long lead times or complex logistics.

If you have metal components that need structural repair, contact us to schedule an assessment and receive a repair estimate.

How Structural Welding Repairs Are Performed

Your repair project in Johnston starts with an inspection of the damaged area to determine whether the metal can be repaired or needs to be replaced entirely. Rust and loose material are removed with a grinder, and the joint is prepped to accept weld filler. Welding is performed with an electrode or wire appropriate for the base metal, and the finished weld is ground smooth if the surface will be painted or if the repair is in a visible location.

After the repair, you will notice that the component no longer flexes or moves where it was previously cracked, and the welded area is as strong as the surrounding metal. Structural repairs restore function and safety without the expense and disruption of removing and replacing entire assemblies.

The service covers welding repairs to railings, stairs, gates, brackets, supports, and other fabricated metal components. It also includes reinforcement welding when additional strength is needed due to increased loads or design changes. The service does not include painting, powder coating, or corrosion treatment beyond what is necessary to prepare the surface for welding.

What You Should Know Before Scheduling Repairs

Property owners typically ask about whether repairs will last, what can and cannot be welded, and how long the work will take before they decide to move forward.

What types of metal damage can be repaired with welding?
Cracks in welds or base metal, broken joints, rust holes, and bent or deformed components can often be repaired. If more than half of the structure is corroded or if the metal is too thin to accept weld filler, replacement is usually the better option.
How long do welding repairs last?
Properly executed repairs are as strong as the original metal and can last decades if the underlying cause of the failure is addressed and the surface is protected from further corrosion. You should inspect repaired areas annually and address any new rust or cracks as soon as they appear.
Why do some repairs fail after a short time?
Repairs fail when welds do not penetrate deeply enough, when rusted metal is not fully removed before welding, or when the same load or stress that caused the original failure is still present. Successful repairs require clean metal, proper filler material, and sometimes design changes to reduce stress.
What is the difference between repair welding and reinforcement welding?
Repair welding restores a component to its original condition by filling cracks or rebuilding broken sections. Reinforcement welding adds extra material or structural supports to increase strength beyond the original design, often because the component is now carrying more weight or experiencing different forces.
When is on-site welding necessary instead of shop welding?
On-site welding is used when components are too large to transport, when they are permanently attached to a structure, or when removing them would cause more damage or expense than the repair itself. Examples include building columns, large gates, and stair systems embedded in concrete.

Rhoades Welding LLC provides welding repair and maintenance services for residential and commercial properties in Johnston, Colorado, with a focus on safety and reliability. Get in touch to schedule an inspection and discuss repair options.